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Available in Premium, Economy & Power Saving Options › Sheath Temperature upto 250OC › Robust Terminal Junction with Specially Designed Protection Cap › Available in Various Lead Terminations & Clampings › Engineered for Uniform Temperature with max Amperage carrying capacity › Special Steatite Insulators for Superior Thermal Conductivity

Applications: Widely used in Blow Moulding, Injection Moulding, Film Extruders and all Plastic & Rubber Processing Machinery

Worldwide Exports
Features l Technical Data l Construction
Sheath material: Stainless Steel 304
Insulators : High Grade Steatite Ceramic Insulators (High temperature)
Heat Saving Thermal Insulation: Ceramic Fibre (std.)
Heating Elements (coil): NiCr 60:16, NiCr 80:20
Nominal Wall Thickness: Premium Heat : ½"
Power Saver : ½" + 5/8" (Outer Insulation)
Power Saver PLUS :½" + 1.5" ( Outer Insulation)
Connection: Fiber Glass Insulated- Metal Braided Flexible Cable
(std. 12" long) mounted on rigid screw post terminals
Voltage Range: 110V - 440V, Single
Surface Loading: 35-55W / In2 (depending upon model & application)
Power Rating: Depending upon application
Power Tolerance: ± 10%
HV Testing: 1.5 Kv between heating element and sheath
Insulation Resistance (Cold): < 20 M Ohms
Sheath Temperature: Upto 650°C maximum (SS sheath)
Gap Between the Clamping Edge : 5 - 10mm.
Resistance: +/- 10%
Width : Minimum 30mm and there after multiples of 15mm.
Minimum 100mm incase of Power saver & Power Saver PLUS
Inner Diameter : Minimum 50mm
Minimum 75mm incase of Power saver & Power Saver PLUS
 
Terminal Junction Box

A Specially Designed Robust Stainless Steel Terminal Junction box, (for Heater ID 100mm & above) with Hot Air Ventilators is as Std feature in all Ceramic bands that offers safety & excellent protection to exposed terminals against hazards. To simplify electrical wiring, the box has Fibre Glass Insulated - Metal Braided flexible cable mounted on Steel screw terminals connected to solid Brass bars/ nickel wire designed to provide maximum amperage carrying capacity.

 
Steel Terminal Box Construction
SS 304
Box Construction
SS 304 Terminal Box with Screw Post Terminals & 10” Cable Steel screw terminals connected to solid Brass/nickel pins designed for max Amp capacity.
 
Other Options available
1. Screw Post terminal, 2. Male Plug (2 pin) Recommended up to 10 amps / 2250 W. 2. Screw Post terminals
2 Pin

SS 304 Terminal Box with Screw Post Terminals & 10” Cable Steel screw terminals connected to solid Brass/nickel pins designed for max Amp capacity.
 
Clamping

Robust Clamping: Specially designed mounting brackets with M-6 x 45mm socket cap screw are used to securely draw the heating element assembly against the cylinder evenly & tightly across its entire width, located at 180°C from the screw terminals.Robust Clamping: Specially designed mounting brackets with M-6 x 45mm socket cap screw are used to securely draw the heating element assembly against the cylinder evenly & tightly across its entire width, located at 180°C from the screw terminals.

Terminals
Barrel Nut
Inner Metal Sheath Casing
Allen Key Barrel Nut Std. size M6 x 45mm Inner SS Sheath Protection Lining
 
Extra Fittings & Accessories: (subject to dimensional restrictions)
  1. To avoid contamination with the element & also provide even heat transfer on to the cylinders, inner SS sheathed Protection sleeve can be provided at an extra cost if required.

  2. SS Flexible Conduit for Cable Protection.
 
How to Install
Installation Process
Two Piece Construction
  • Available on any screw and lead termination or clamping variation.

  • Two piece band heaters are normally rated at half the total wattage & full line voltage.

How to order / RFQ : An Interactive Order form is available on the website Else

Specify - Inner Diameter, Width, Watts, Volts, Model, Type of Clamping, Type of terminal & location, Size & Location of thermocouple holes & "U" slots (if any), Wattage and voltage on 2 piece (per half), Inner Protection sleeve (if required), Quantity.

IMP:

IMP: In case of "U" Slots & more than one Thermocouple / Mounting holes, please provide dimensional sketch.
Copyright © Pratik Heat Products Pvt. Ltd. 2006 All Rights Reserved
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